Air separation unit in the industrial gases process

Precision instrumentation for accurate monitoring of cryogenic processes

Gases such as oxygen and nitrogen are also used in high volumes in liquefied form in industry, medicine and the food sector. The most widely used industrial process for liquefying gas goes back to the established Linde process. In the first stage, air is liquefied in the cryogenic air separation unit. To this end, ambient air is drawn in through a filter, compressed and traces of carbon dioxide, hydrocarbons and water vapour are separated in absorbers. The heat produced is then dissipated through pre-cooling with water. In the downstream expansion in the low temperature part of the plant (cold box), the end temperature of the air falls below the ambient temperature. Already expanded gas flows result in further cooling of the compressed air to liquid form in a heat exchange process. Because of the various pressurisation levels and the extremely low temperatures, the different boiling points of the individual air components oxygen (-183 °C), nitrogen (-196 °C) and argon can be approached, and thus separation is possible in a multistage process of the following distillation column (rectification) by means of counterflow distillation. Depending on the type of air separation unit, the end products are transported to the customer in product tanks as liquefied gases or by pipeline as gases.

Safe and reliable operation of an air separation unit requires monitoring ­ and measuring equipment for process parameters that can withstand extremely low temperatures. Specially equipped measuring devices can even withstand the condensation of water from moist air. In addition, highest purity is important for the end products. KROHNE has a wide range of sophisticated measuring equipment – for example for level, flow and (differential) pressure measurement - especially for cryogenic media. These devices maintain their metrological availability, even with a gas content of the liquefied gases of up to 100%. And thanks to our innovative ultrasonic flowmeters with integrated temperature and pressure sensors, the measured volume flow – whether gaseous or liquid – can always be converted to standard conditions. We also have a range of variable area flowmeters for the reliable measurement of all air products, for example in analysis. These can even fulfil the maximum requirements ex-works, for example by X-ray weld inspection or helium leak testing.

Требования к данной позиции измерения

  • Low pressure loss

Требования к данной позиции измерения

  • Accurate flow measurement in big line size

Требования к данной позиции измерения

  • Intake air pressure measurement for compressor protection

Требования к данной позиции измерения

  • Local independent flow control

Требования к данной позиции измерения

  • Robust measuring probe

Требования к данной позиции измерения

  • Process control
  • Monitoring of compressor

Требования к данной позиции измерения

  • Direct output of nominal flow and energy transferred

Требования к данной позиции измерения

  • Determination of Free Air Delivery (FAD)

Требования к данной позиции измерения

  • Sturdy design made of stainless steel
  • Compact mechanical indicator incl. needle valve

Требования к данной позиции измерения

  • Monitoring of pre-cooler condition

Требования к данной позиции измерения

  • Filter monitoring

Требования к данной позиции измерения

  • Flow control
  • Both, density and volume flow of nitrogen

Требования к данной позиции измерения

  • Process monitoring

Требования к данной позиции измерения

  • Control of air separation process

Требования к данной позиции измерения

  • Weld-in version
  • Potted junction box IP68

Требования к данной позиции измерения

  • Pressure supervision storage tanks

Требования к данной позиции измерения

  • Combined FMCW RADAR and displacer level transmitter
  • Thermal insulation for high/low temperatures

Требования к данной позиции измерения

  • Pre-assembled and tailor-made
  • Including piping and acceptacne tests

Требования к данной позиции измерения

  • Approvals for oxygen
  • Installation even in filling end-position
Email
Связаться